Custom Cutaway Saber Hilt
Free

I sometimes have electronics/hardware packs for the saber in my shop.

UPDATE 1/29/17: new simplified parts added for less assembly or easier prints. Includes: fatter, simpler cooling fins, pommel with gears and ridges integrated and one-piece manifold.  Focus crystal mount updated to v2 with a slot in the back for easier wiring.

Print Guide updated to v4 to reflect updated parts. 

NEW Assembly Guide v5 - more pictures, more in-depth, much better wiring process

WATCH Bill Doran of Punished Props and 3D Printing Nerd - Joel Telling - assemble and paint my saber.

Forge your own saber and be an apprentice no longer!

This is a custom cutaway saber hilt designed to print on the Form 2 SLA printer.  It takes advantage of the Form 2's high-resolution and multiple materials to make a piece that looks great right out of the printer.

The saber is designed to be glued together with the cutaway portions held in place via magnets.  The saber can be lit up with your choice of LED - with a rechargeable battery system hidden in the pommel. 

A print guide with recommended resins and settings, as well as a hardware list is included with the file download. Most of the parts look great at .1mm layer thickness and I have designed custom supports for most everything for optimal printing.

The PreForm layout files can be downloaded here.

The saber can be sanded and painted if desired - checkout Formlabs Finishing Guide.

See how to assemble the saber on Tested.

Watch how my cutaway saber was designed.

PHOTOS BY NORMAN CHAN

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Custom Cutaway Saber Hilt

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948 collections
Creative Commons Attribution-NoDerivatives

You can download, share, and use commercially, but you cannot change the material in any way or use it to make something new.

CC BY-ND Licensed under CC BY-ND
Files Included

43 downloadable files:

crystal-focus.stl
STL Model
~1-5 MB
Est. size
belt_clip_v2.stl
STL Model
~1-5 MB
Est. size
cooling_fins_housing.stl
STL Model
~1-5 MB
Est. size
emitter_housing.stl
STL Model
~1-5 MB
Est. size
grip_bottom_FRONT.stl
STL Model
~1-5 MB
Est. size
grip_top_REAR.stl
STL Model
~1-5 MB
Est. size
grip_bottom_REAR.stl
STL Model
~1-5 MB
Est. size
pommel_ridge_LG_x11.stl
STL Model
~1-5 MB
Est. size
grip_pad_LG_x12.stl
STL Model
~1-5 MB
Est. size
manifold_center_tube.stl
STL Model
~1-5 MB
Est. size
grip_pad_MD_x12.stl
STL Model
~1-5 MB
Est. size
switch_button_v2.stl
STL Model
~1-5 MB
Est. size
grip_pad_SM_x12.stl
STL Model
~1-5 MB
Est. size
manifold_hub_bottom.stl
STL Model
~1-5 MB
Est. size
grip_top_FRONT.stl
STL Model
~1-5 MB
Est. size
pommel_vent.stl
STL Model
~1-5 MB
Est. size
manifold_hub_top.stl
STL Model
~1-5 MB
Est. size
pommel-gear_x3.stl
STL Model
~1-5 MB
Est. size
manifold_pipe_x10.stl
STL Model
~1-5 MB
Est. size
pommel_FRONT.stl
STL Model
~1-5 MB
Est. size
switch_wedge.stl
STL Model
~1-5 MB
Est. size
pommel_REAR.stl
STL Model
~1-5 MB
Est. size
power_cell_FRONT.stl
STL Model
~1-5 MB
Est. size
switch_button_v1.stl
STL Model
~1-5 MB
Est. size
switch-iris_x2.stl
STL Model
~1-5 MB
Est. size
crystal-main.stl
STL Model
~1-5 MB
Est. size
crystal-main_clamp_x2.stl
STL Model
~1-5 MB
Est. size
emitter.stl
STL Model
~1-5 MB
Est. size
cooling_fins.stl
STL Model
~1-5 MB
Est. size
belt_clip_v1.stl
STL Model
~1-5 MB
Est. size
pommel_ridges_SM.stl
STL Model
~1-5 MB
Est. size
power_cell_REAR.stl
STL Model
~1-5 MB
Est. size
switch_housing.stl
STL Model
~1-5 MB
Est. size
wire_tube.stl
STL Model
~1-5 MB
Est. size
Saber_Assembly_v5.pdf
.PDF File
Size varies
Est. size
Saber_Print_Guide_v4.pdf
.PDF File
Size varies
Est. size
manifold_SIMPLE.stl
STL Model
~1-5 MB
Est. size
pommel_SIMPLE_REAR.stl
STL Model
~1-5 MB
Est. size
cooling_fins_SIMPLE.stl
STL Model
~1-5 MB
Est. size
crystal-focus_mount_v2.stl
STL Model
~1-5 MB
Est. size
pommel_gears_SIMPLE_FRONT.stl
STL Model
~1-5 MB
Est. size
pommel_gears_SIMPLE_REAR.stl
STL Model
~1-5 MB
Est. size
pommel_SIMPLE_FRONT.stl
STL Model
~1-5 MB
Est. size
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